A baseball bat is one of the primary equipment used by hitters in baseball games. Aluminum baseball bats are more suitable for youth and amateur players, as they can increase bat speed and flexibility, while also offering a longer lifespan and lower maintenance costs. Therefore, they have become a mainstream choice in modern baseball sports.
Mastar can provide high-quality aluminum profiles for baseball bats, with various common sizes in stock. Custom cutting is available for different lengths of the same specification to meet your personalized needs.
Specifications for aluminum profiles used in baseball bats
| Alloy | 7001, 7178, 6061 |
| Outer Diameter | 1 inch - 2-5/8 inch |
| Wall Thickness | 0.063 inch - 0.125 inch |
| Common Lengths | 24 inch - 34 inch or custom |
| Tolerance | Outer Diameter: ±0.3mm, Thickness: ±0.2mm |
| Performance Standard | BBCOR |
| Surface Treatment | Anodizing, Powder Coating, Decals, Laser Engraving |
| Color | Black, Silver, or custom |
| Processing Services | Cutting, Polishing |
| Packaging | Plastic film, wooden box, or custom |
Two common types of baseball bats
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Hard aluminum baseball bats- A hard aluminum baseball bat is a modern bat designed specifically for hardball baseball games. It is made from lightweight seamless extruded aluminum tubing, offering excellent strength and durability. These bats enhance the batter's swing speed and precision.
- Alloy:7001, 7178
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Aluminum softball bat- A softball aluminum baseball bat is specifically designed for softball games and practices, made from lightweight aluminum alloy material. It offers durability and a good feel for swinging, making it suitable for use by youth and amateur players.
- Alloy:6061, 7178
Hot-selling sizes of aluminum tubing for baseball bats
| Product | Outer Diameter | Wall Thickness |
| 1"DIA 6061 Tube For Aluminum Baseball Bat | 1" | 0.063" |
| 1-1/8"DIA 6061 Tube For Aluminum Baseball Bat | 1-1/8" | 0.063" |
| 1-1/4"DIA 6061 Tube For Aluminum Baseball Bat | 1-1/4" | 0.079" |
| 1.5"DIA 6061 Tube For Aluminum Baseball Bat | 1.5" | 0.079" |
| 1-3/4"DIA 6061 Tube For Aluminum Baseball Bat | 1-3/4" | 0.125" |
| 2"DIA 6061 Tube For Aluminum Baseball Bat | 2" | 0.125" |
| 2-5/8"DIA 6061 Tube For Aluminum Baseball Bat | 2-5/8" | 0.125" |
| 1"DIA 7001 Tube For Aluminum Baseball Bat | 1" | 0.063" |
| 1-1/8"DIA 7001 Tube For Aluminum Baseball Bat | 1-1/8" | 0.063" |
| 1-1/4"DIA 7001 Tube For Aluminum Baseball Bat | 1-1/4" | 0.079" |
| 1.5"DIA 7001 Tube For Aluminum Baseball Bat | 1.5" | 0.079" |
| 1-3/4"DIA 7001 Tube For Aluminum Baseball Bat | 1-3/4" | 0.125" |
| 2"DIA 7001 Tube For Aluminum Baseball Bat | 2" | 0.125" |
| 2-1/4"DIA 7001 Tube For Aluminum Baseball Bat | 2-1/4" | 0.125" |
| 2-1/2"DIA 7001 Tube For Aluminum Baseball Bat | 2-1/2" | 0.125" |
| 2-5/8"DIA 7001 Tube For Aluminum Baseball Bat | 2-5/8" | 0.125" |
| 1"DIA 7178 Tube For Aluminum Baseball Bat | 1" | 0.063" |
| 1-1/8"DIA 7178 Tube For Aluminum Baseball Bat | 1-1/8" | 0.063" |
| 1-1/4"DIA 7178 Tube For Aluminum Baseball Bat | 1-1/4" | 0.079" |
| 1.5"DIA 7178 Tube For Aluminum Baseball Bat | 1.5" | 0.079" |
| 1-3/4"DIA 7178 Tube For Aluminum Baseball Bat | 1-3/4" | 0.125" |
| 2"DIA 7178 Tube For Aluminum Baseball Bat | 2" | 0.125" |
| 2-5/8"DIA 7178 Tube For Aluminum Baseball Bat | 2-5/8" | 0.125" |
The above are just approximate measurements, if they do not match your needs, please contact us and we will match you with the ones in stock.
Aluminum baseball bat vs wood baseball bat
- Lightweight aluminum alloy
- High strength, resistant to bending or breaking
- Lightweight, helps improve swing speed
- Durable, resistant to moisture and corrosion
- Provides quick swing speed and flexibility
- Typically lower cost compared to wood baseball bats
- Primarily used in youth and amateur baseball games and training
- Requires minimal maintenance, easy to clean and maintain
- Offers good hitting response and control
- Recyclable, with some aluminum alloys meeting environmental standards
- Various woods, such as hardwoods and ash trees
- Depending on the specific wood species and manufacturing processes
- Relatively heavy, with a certain balance and swing feel
- Requires regular maintenance, susceptible to damp environments and wear
- Traditional hitting sensation, favored by some players for its texture
- Higher cost, influenced by wood types and manufacturing processes
- Mainly used in professional baseball and high-level competitions
- Requires regular waxing and maintenance
- Wood baseball bats provide a better hitting sensation
- Depending on the environmental impact of wood sourcing and processing
The production process of aluminum baseball bats
Starting materials: It all begins with extruded aluminum tubes. Aluminum tubes come in various diameters to accommodate different bat sizes.
Shaping the bat: The bat's shape is formed through a process called tapering. Specialized machinery uses reverse molds to stretch along the length of the aluminum tube and reduce its diameter, forming the classic bat profile.
Importance of wall thickness: Forging techniques improve the bat's wall thickness. Molds extrude aluminum from the outside, making specific areas thinner to help achieve the desired balance and weight distribution of the bat.
Heat treatment: Precise heating and cooling processes enhance the strength and performance of aluminum, balancing hardness and flexibility to optimize bat performance.
Creating the bat core: In some bat designs, the bat barrel core is hollowed out. High-power drills or impact extrusion processes are used to reduce core weight, enhancing power transmission during impact.
Polishing: After shaping, the bat undergoes precision machining using centerless grinders or polishing machines to create a smooth, consistent surface.
Secure grip: Handles are typically wrapped with rubber grips using strong adhesives to ensure a comfortable and secure hold on the bat.
Decorating the bat: Finally, the bat is decorated with markings. Logos, brands, and player information are typically added using techniques like screen printing.
How to choose the appropriate aluminum alloy for your baseball bat?
6061 Aluminum Alloy: 6061 aluminum alloy offers excellent strength, corrosion resistance, and machinability. It has outstanding overall performance and cost-effectiveness, suitable for a wide range of baseball bat applications from amateur to professional levels.
7001 Aluminum Alloy: 7001 aluminum alloy features high strength and low density, with good corrosion resistance and toughness. It is ideal for lightweight and high-strength baseball bats, suitable for professional players and advanced competitive use.
7178 Aluminum Alloy: 7178 aluminum alloy is known for its extremely high strength and hardness, along with excellent fatigue resistance. It is suitable for professional and high-level competitive baseball bats, providing exceptional hitting performance in high-strength games.
Why choose Mastar?
- Offers a variety of aluminum alloy grades and specifications to meet different quality requirements for baseball bat manufacturing.
- Rich inventory with a wide range of aluminum components in various sizes, ensuring fast delivery without delays for urgent orders.
- Ensures supply of high-quality aluminum materials and provides various quality inspection reports.
- Provides attentive pre-sales and after-sales services to ensure customer satisfaction.
- Has a professional team that offers comprehensive technical support and solutions.