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Aluminum Profiles for Solar Energy

Aluminum Profiles for Solar Energy

Aluminum profile often used in the frame structure and bracket systems of solar profiles to support solar panels, and in connectors and accessories to ensure system stability and reliability.

Specification of solar aluminum profile

Alloy selection: 6000 series aluminum alloy is most common in solar panel frames. Commonly used alloys: 6005 T5/T6, 6060 T5/T6, 6061 T4/T6, 6063 T5/T6, 6463 T5/T6, 6082 T5/T6.

Surface treatment: Solar panel frames are usually made of aluminum extrusions, which undergo anodizing, electrophoresis and other treatments to have good corrosion resistance and appearance.

Other ancillary services: Aluminum frames and mounting brackets often require additional processing such as drilling, cutting, stamping or CNC machining. We offer these additional services which can be customized to suit your requirements.

MASTAR overall solution for solar energy project

MASTAR provides comprehensive solutions for solar energy project that cover the needs of solar components in various sizes and applications. Whether it's small street lights or large carports, we can offer you customized aluminum alloy profiles to ensure stable and efficient solar system installation and operation. Quick Quote

Profile Cross-Section Suitable Solar Component Size Applicable Solar Type
15*15, 17*17, 18*18,
20*20, 23*17, 25*25,
25*20, 30*25, 28*25
Suitable for solar street lights
and other small solar power
devices
30*25, 35*30mm 1200*540 mm Suitable for 30-100W
solar components
35*35mm 1580*808 mm Suitable for 80-180W
solar components
40*35mm 1580*808mm, 1640*990mm Suitable for 120-200W
solar components
45*35mm 1580*808mm, 1650*992mm Suitable for 180-250W
solar components
50*35mm 1650*992mm, 1960*992mm Suitable for 200-300W
solar components

Note: different metal shapes and other surface treatments and lengths can be provided according to customer requirements.

Aluminum profile and connectors for solar mounting systems

  • Aluminum profile and connector
    • Using lightweight and durable aluminum alloy materials; Suitable for various locations, can be installed on both land and rooftops. Design with adjustable holes for easy installation, no on-site drilling required.
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  • H-type connection
    H-type connection metal parts (A)
  • H-type connection
    H-type connection metal parts (B)
  • Foot
    Foot
  • Rail clamp
    Rail clamps
  • Mid clamp
    Mid clamps
  • End clamp
    End clamps

Single-post solar aluminum mounting system and connectors

  • Single-post solar
    • Single-leg structure, easy to install on sloped and uneven ground; Pile and post are integrated, making construction convenient and shortening the project timeline. Reduces production costs, suitable for large-scale projects.
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  • Single-post solar
    Stand column
  • Single-post solar
    Sidestay
  • Single-post solar
    Underpinning

Aluminum profiles and connectors for solar pile foundation mounting systems

  •  solar pile foundation mounting system
    • The structure without inclined supports enhances installation capability on sloped and uneven ground. Good construction performance can shorten the project timeline and reduce costs. Able to control land construction costs.
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  •  solar pile foundation mounting system
    Connector
  •  solar pile foundation mounting system
    Rail clamps
  •  solar pile foundation mounting system
    Underpinning

Aluminum profiles for solar panel base clip structure

  • solar panel base clip structure
    • Snow-resistant, suitable for snowy regions. Secured with four metal pieces on the panel, resistant to strong winds. Easier and safer panel installation from below in high rack situations.
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  • solar panel base clip structure
    Clamps
  • solar panel base clip structure
    Rails
  • solar panel base clip structure
    Angle adjustment connector

Aluminum profiles for east-west tilted solar structures

  • east-west tilted solar structure
    • Installed below the track, facilitating angular adjustment in the east-west direction. Capable of supporting various aluminum open rack series.
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Aluminum profiles for solar canopies over carports

  • solar canopies over carport
    • Raise the inclined pillars to avoid door interference. Low-cost installation suitable for low wind and low snow areas.
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  • solar canopies over carport
  • solar canopies over carport
  • solar canopies over carport

Aluminum profiles for solar agricultural canopy mounting frames

  • solar agricultural canopy mounting frame
    • No limit on the number of tiers, can be infinitely configured. Ensures ample working space for people and agricultural machinery. Adjusting panel spacing can regulate shading rates.
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  • solar agricultural canopy mounting frame
  • solar agricultural canopy mounting frame
  • solar agricultural canopy mounting frame

Aluminum standard profiles and conventional sizes for solar energy

  • T profile
    standard profile
    • Commonly used in solar panel frames for support and stability, providing a strong connection between panel edges and enhancing structural integrity.
  • L Profile
    standard profile
    • Ideal for mounting solar panels and protecting their edges, allowing secure attachment to roofs or supporting structures for durability and stability.
  • U Profile
    standard profile
    • Utilized for cable management in solar panel systems, helping organize wires for a neat and efficient installation.
  • Z Profile
    standard profile
    • Preferred for mounting solar panels to roofs, securing them for optimal sunlight exposure at the best angles.
  • H Profile
    standard profile
    • Versatile and strong, used in various installation and support structures for effective support and secure connections.
  • Edge Trim
    standard profile
    • Protects the edges of solar panels from impacts and scratches, enhancing their appearance and longevity.

MASTAR solar aluminum custom profiles cross-section display

MASTAR can provide a full range of special extrusion profile products. The following is a partial mold catalog display. If you have any needs for solar profiles, you can contact our professional technicians. Quick Quote

  • solar aluminum custom profile
  • solar aluminum custom profile
  • solar aluminum custom profile
  • solar aluminum custom profile
  • solar aluminum custom profile
  • solar aluminum custom profile
  • solar aluminum custom profile
  • solar aluminum custom profile
  • solar aluminum custom profile
  • solar aluminum custom profile
  • solar aluminum custom profile
  • solar aluminum custom profile
  • solar aluminum custom profile
  • solar aluminum custom profile
  • solar aluminum custom profile
  • solar aluminum custom profile
  • solar aluminum custom profile
  • solar aluminum custom profile
  • solar aluminum custom profile
  • solar aluminum custom profile
  • solar aluminum custom profile
  • solar aluminum custom profile
  • solar aluminum custom profile
  • solar aluminum custom profile

Advantages of aluminum alloy profile products in the solar field

  • Lightweight: Aluminum alloys are lightweight yet strong, making aluminum profiles ideal for solar panel designs. Solar panels typically need to be mounted on a roof or other supporting structure, so lightweight materials can lighten the load and simplify installation.
  • Corrosion Resistance: Solar panels typically operate outdoors and are exposed to a variety of weather conditions, including heat, humidity, and rainfall. Aluminum profiles have good corrosion resistance and can effectively resist oxidation and corrosion, thereby extending the service life of solar panels.
  • Thermal conductivity: Solar panels will generate heat during operation. If not dissipated in time, it may affect the performance and efficiency of the panels. Aluminum profiles have good thermal conductivity, which helps to quickly conduct and dissipate heat to the surrounding environment, keeping the temperature of the panel within an appropriate range.
  • Easy to process: Aluminum profiles are relatively easy to perform cutting, bending, connecting and other processing operations, and can be customized according to the design requirements of solar panels. This ductility makes aluminum profiles ideal for manufacturing solar panels of complex shapes and structures.

Things to note when purchasing aluminum profiles for solar energy

Load-carrying capacity of extruded profiles: Because they need to support solar panels and the overall system, load-carrying capacity is one of the key factors when designing aluminum extruded profiles for solar applications. Material properties (aluminum alloy tensile, elongation, etc.), size and shape are critical.

Wind load capacity of extruded profiles: Wind load is one of the key design factors in solar applications, and aluminum extruded profiles must be able to withstand loads at various wind speeds to ensure system stability and longevity.

Thermal expansion and contraction coefficient of aluminum profiles: Thermal expansion and contraction are natural phenomena that occur in all materials, including aluminum. Solar systems are exposed to a wide range of temperatures, and aluminum extrusions must be designed to accommodate thermal expansion and contraction.

Aluminum Profile Aesthetics: Aesthetics is an important design consideration for solar systems used in residential and commercial applications.

Installation and Maintenance: Installation and maintenance are key design considerations for aluminum extrusions used in solar applications. Extruded aluminum profiles must be designed to be easy to install and maintain to reduce labor costs and downtime.

MASTAR aluminum alloy profiles mechanical and physical properties reference table
Alloy Temper Tensile strength Rm (MPa) Yield strength RP0.2(MPa) Elongation% Thermal Expansion
6005 T5 ≥260 ≥240 ≥8 23 µm/m-K
6060 T5 ≥160 ≥120 ≥6 23 µm/m-K
T6 ≥190 ≥150 ≥6 23 µm/m-K
T66 ≥215 ≥160 ≥8 23 µm/m-K
6061 T6 ≥265 ≥245 ≥8 24 µm/m-K
6063 T5 ≥160 ≥110 ≥8 23 µm/m-K
T6 ≥205 ≥180 ≥8 23 µm/m-K
T66 ≥245 ≥200 ≥6 23 µm/m-K
6463 T5 ≥150 ≥110 ≥6 23 µm/m-K
T6 ≥195 ≥160 ≥8 23 µm/m-K

Choose MASTAR solar aluminum alloy profiles

When you choose When MASTAR serves as your aluminum window supplier, you gain access to a wealth of industry knowledge. In addition to high-quality aluminum windows, you also receive excellent customer service and advice. Hit the email to contact us or visit our more pages for more technical product specifications.

  • Fast delivery: We have extensive inventory to ensure fast delivery of any standard aluminum profile, saving time for the smooth progress of your project.
  • Customized profiles: In addition to standard aluminum profiles, MASTAR can also provide customized aluminum profiles according to customer requirements for size and finish. You only need to indicate the alloy, length, quantity, surface finish, end use and other special requirements to us.
  • High quality products: The quality of our products is in compliance with standards and certifications and features modern design, high hardness, bend resistance, rust resistance, and insect resistance.
  • Competitive price: Our product prices are competitive and we can provide reasonable discounts for large quantities of products, allowing you to get more favorable prices and better services.
  • After-sales support: We can provide fast after-sales support to ensure that you receive timely help and support when using our products.

Choose MASTAR solar aluminum alloy profiles